Environment Control
POLLUTION CONTROL MEASURES TAKEN BY MGM STEELS LTD.01. Proper design of material handling system to prevent spillage lading to pollution.
02. Complete closed gallery for all conveyors’s to prevent fine particle dust getting blown in atmosphere due to wind.
03. Complete concrete floor for storage of Raw Materials.
04. Water tanker for water spray on the road.
05. Bag filter’s for different circuits having suction at receiving points, discharge points and transfer points.
A. Bag Filter
| Systems Name | Application | Bag filter capacity m3 / Hr |
| DE-1 | Coal Screen House | 100,000 |
| DE-2 | Product Storage House, PSB, I Bin | 100,000 |
| DE-3 | Iron Ore Screen House, Transfer Tower – 1 & Fines Bin. | 70,000 |
| DE-4 | Coal Crusher House. | 60,000 |
| DE-5 | Transfer House-4 + Cooler Discharge building | 60,000 |
| DE-6 | Day Bin | 70,000 |
| DE-7 | Transfer tower II &III. | 30,000 |
| DE-8 | After Burning Chamber Building | 28,000 |
| DE-9 | Kiln Cooler Transfer Building | 28,000 |
B. Hopper’s:
High pressure atomizing with water fogging system
C. Electro static precipitator:
Gas Quality – 1, 37,668 NM3 / Hr & 2, 38,782 M3 / Hr, Temp - 180ºc.
Raw gas dust content at ESP inlet - 18,787GMS/M3, 32.6g/NM3
Clean gas dust content - <50mg / NM3.
D.Gas conditioning tower:
Gas volume - 86, 215NM3/Hr, 3, 67,174 AM3/Hr
Inlet Temp. - 920ºc
Outlet Temp - 180ºc
Pollution Control Measures taken by MGM Steels Ltd.
A.Quality Control Laboratory
a. Fume chamber with scrubber FC-1500.
b. Preparation of Material for sampling & analysis various latest equipment have been installed having in-built Dust Extraction System.
1. Jaw Crusher (IJC-1) : Iron Ore
Feed Size : 65mm
Product Size : 8mm to 10mm
Second Pass
Feed Size : up to 10mm
Product Size : Less than 1mm
2. Jaw Crusher (IJC-2) : Coal
Feed Size : -50mm
Product Size : -10mm
3. Jaw Crusher (IJC-3) : Sponge Iron
Feed Size : -18mm
Product Size : -06mm
4. Vibratory Cup mil : Iron Ore
Input Size : 8-10mm
Output Size : up to 5 microns
5. Vibratory Cup mil : Sponge Iron
Input Size : 8-10mm
Output Size : up to 5 microns
B. To prevent Noise Pollution.
1. Air Compressor with proper acoustic enclosure.
| Sl. No. | Air Compressor Model | Capacity CFM | Bar | Nos. |
| 01 | GA 90A | 572 | 7.5 | 06 |
| 02 | GA 37A | 220 | 7.5 | 03 |
2. Lobe Compressor with proper acoustic enclosure.
| Sl. No. | Air Compressor Model | Capacity CFM | Bar | Nos. |
| 01 | AEC-36 | 2400 | 10,000 MMWG | 02 |
3. Diesel Generating set with proper acoustic enclosure.
| Sl. No. | Model | Make | KVA | Nos. |
| 01 | KTA-50G 81 | Cummins/Jakson | 1500 | 02 |
| 02 | KTA-50G 3 | Aggreko | 1250 | 01 |
C. Air/Water Pollution arising out of operation of Industries.
To take care of Dust Pollution during plant operation, 09 nos. of Dust Extraction systems have been installed at different location of the plant. Dust Extraction systems are designed to operate on auto mode and it will arrest fine particles form transfer points and fine dust particles will get separated as the gas will pass through bag filters. The dust collected on the bag filters will get collected in hoppers provided below the dust extraction system.
We have also installed Pneumatic Dust Evacuation System below the dust collecting hoppers which will facilitate in transportation of dust through pipes from hopper to Silo.
To avoid dust pollution during Kiln operation Electro Static Precipitator (ESP) has been installed in the flue gas path to arrest fine particles from the gas before going to Chimney. In addition to above we have also installed the following to take care of pollution & monitoring the parameters.
i. Wet scrappers have been installed below GCT & ABC.
ii. Gas Cooling Tower (GCT) has been installed to take care environment norms especially when Waste Heat Recovery Boiler will be down for maintenance.
iii. All belt conveyors have been provided with closed gallery to avoid dust pollution during storm.
iv. Opacity meter is installed on Chimney to have continuous monitoring of gas coming out from Chimney.
v. We are also installing ambient air quality monitor equipments at 03 (Three) location of the plant to monitor air quality on 24 hours basis.
To take care of water pollution we will be constructing robust setting and recirculation system. The clear water from recirculation tank will be used for dust conditioning and other miscellaneous work.
We have done extensive plantation work within the plant area.